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Plug Valve

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Plug Valve

What is Plug Valve?

A plug valve is a rotary valve that utilizes a cylindrical or tapered plug with a through hole to control fluid flow. The plug can be rotated inside the valve body to allow or block the flow through the valve. Plug valves are commonly used for on/off applications and are known for their simple design and reliable performance.

Various Types of Plug Valves:

  • Lubricated Plug Valve:
    Features a lubricated seal between the plug and the body for reduced friction and improved sealing.
  • Non-Lubricated Plug Valve:
    Designed with self-lubricating components, eliminating the need for external lubrication.
  • Eccentric Plug Valve:
    The plug is offset from the centerline of the valve, reducing wear and providing tighter sealing.
  • Non-Eccentric Plug Valve:
    The plug is centered, simplifying construction and reducing costs.
  • Sleeved Plug Valve:
    Incorporates a flexible sleeve that surrounds the plug, providing excellent sealing in abrasive or corrosive conditions.
  • Expanding Plug Valve:
    Utilizes a plug that expands to form a seal, often used in high-pressure applications.
  • Multi-Port Plug Valve:
    Features multiple ports on the plug, allowing for diversion or mixing of flow.

 

Advantages of Plug valves:

Plug valves offer several advantages, making them suitable for various applications in different industries. Here are some key advantages of plug valves:

Simple Design:
Plug valves have a straightforward design, consisting of a cylindrical or tapered plug that can be rotated to control the flow. This simplicity contributes to easy operation and maintenance.

Versatility:
Plug valves are versatile and can be used for a wide range of applications, including on/off services, throttling, and diverting flow. They are suitable for various industries such as chemical processing, oil and gas, water treatment, and more.

Quick Operation:
Plug valves can be quickly opened or closed with a quarter-turn motion, allowing for rapid response in applications that require swift shut-off or flow control.

Low Maintenance:
The simple design and fewer components make plug valves relatively easy to maintain. Lubricated or non-lubricated designs further contribute to reduced maintenance requirements.

Tight Shutoff:
Plug valves provide tight sealing, minimizing leakage and ensuring effective isolation of fluid flow when the valve is in the closed position. This characteristic makes them suitable for applications where leak prevention is critical.

Bi-Directional Sealing:
Many plug valves offer bi-directional sealing, meaning they can effectively seal in both flow directions. This feature enhances flexibility and convenience in installation.

High Pressure and Temperature Capability:
Plug valves are often designed to handle high-pressure and high-temperature applications, making them suitable for use in challenging industrial environments.

Corrosion Resistance:
Plug valves are available in various materials, including corrosion-resistant alloys, providing excellent resistance to corrosive fluids. This makes them suitable for applications in chemical processing and similar industries.

Cost-Effective:
The simplicity of the design and manufacturing processes contributes to the cost-effectiveness of plug valves, making them an economical choice for many applications.

Variety of Configurations:
Plug valves come in different types such as lubricated, non-lubricated, sleeved, eccentric, and more. This variety allows users to choose the configuration that best suits their specific application requirements.

Applications of Plug Valves:

  • Chemical Processing:
    Ideal for handling various chemicals due to the corrosion-resistant materials and reliable shut-off capabilities.
  • Oil and Gas Industry:
    Used in pipelines for on/off applications, isolation, and control of flow in the oil and gas sector.
  • Water Treatment:
    Commonly employed in water treatment plants for regulating the flow of water and other fluids.
  • Petrochemical Industry:
    Suitable for controlling the flow of petrochemicals in refineries and processing plants.
  • Power Generation:
    Used in power plants for applications such as steam, cooling water, and fuel systems.
  • Mining Operations:
    Applied in mining processes for handling slurries and abrasive materials.
  • HVAC Systems:
    Employed in heating, ventilation, and air conditioning systems for fluid control.

Brans Valves India Pvt. Ltd.: Innovating with Excellence in Plug Valves

Welcome to Brans Valves, your trusted partner in fluid control solutions. Our Plug Valves exemplify precision engineering, offering a wide array of features designed to meet the exacting demands of your applications.

Brans Valves’ Plug Valve series features:

  • Size Range: 1/2"-16" (15mm400mm)
  • Pressure Class: 150#-300#-600#
  • Valve Configurations: Two Way / Three Way
  • Material Options: CS / SS / Alloy Steel / DSS / Ni-Alloys / Bronze
  • Actuation Choices: Hand Lever / Gear Box / Hydraulic / Electrical Actuator
  • Special Configurations: Jacketing / Inverting with Spring Load
  • Internal Lining: PTFE Sleeve Body
  • Additional Features: Insolation and Reversing, Hardened Sleeve and Plug

Compliance & Specifications:

  • Design Standards: ASME B16.34 / API 599 / BS 5158 / IS 10459
  • Face to Face Standards: ASME B16.10
  • End to End Configurations: Flanged / Screwed / BW
  • End Flange Standards: ASME B16.5 / DIN / BS / IS
  • BW End Standard: ASME B16.25
  • Testing Standards: API 598 / BS 6755

Elevate Your Operations with Brans Plug Valves:

  • Versatile Applications: Suitable for a range of industries, providing optimal fluid control.
  • Reliable Construction: Crafted from robust materials, ensuring durability and longevity.
  • Precise Actuation: Choose from various actuation options for flexibility in operations.
  • Special Configurations: Jacketing and Inverting with Spring Load for enhanced functionality.
  • Internal Lining: PTFE Sleeve Body for corrosion resistance and smooth operation.
  • Testing Assurance: Compliant with API and BS standards, ensuring quality and performance.

Innovate with Confidence Choose Brans Valves!

Brans Plug Valves redefine fluid control, offering precision, reliability, and innovation in every aspect. For inquiries, quotations, and customized solutions, contact us today.

Get In Touch

Brans Valves (India) Pvt. Ltd.

info@bransvalves.ae

Mob: +91-7304 5302 31 / 32

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